Major Achievements

We have received lots of customer orders from over 20 different industries. From prototyping to the medium lot and mass production, we cover all machining needs

Through dealings with customers in over 20 industrial fields, we have many achievements. From prototype to the medium lot and mass production, we respond to machining needs of any parts such as of automobile, hydraulic/pneumatic system, semiconductor production equipment, robot, etc. by optimizing QCD.

Actual examples of machining/assembly

Linear guide parts

Industry
Pneumatic system
Industry
A2017-T3
Lot
50 pcs.
Remarks
11*54*62; M/C processing,
parallelism 0.01;
8-cavity mold; original jig created

Robotic hand & chuck parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
27*42*63; NCL&M/C processing;
flatness/parallelism/perpendicularity/coaxiality all 0.01;
coolant used; scratch-free

Robotic hand & chuck parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
46*69*187; NCL&M/C processing;
flatness/parallelism/perpendicularity/coaxiality all 0.01;
symmetry at the slide 0.02; width tolerance±0.005;
coolant used; scratch-free

Gas integration valve parts

Industry
Semiconductor production equipment
Material
SUS303
Lot
120 pcs.
Remarks
38*42*163; M/C processing;
154L hole on inside diameter;
lathe surface (u axis) required on the sealing surface;
burr-free on cross hole;
100% scratch-free assurance for sealing surface

Gas integration valve parts

Industry
Semiconductor production equipment
Material
SUS303
Lot
120 pcs.
Remarks
29*77*105 NCL&M/C processing;
77L hole penetration;
flatness/perpendicularity 0.02;
lathe surface (u axis) required on the sealing surface;
burr-free on cross hole;
100% scratch-free assurance for sealing surface

Gas integration valve parts

Industry
Semiconductor production equipment
Material
SUS303
Lot
50 pcs.
Remarks
24*30*40; M/C processing,
flatness 0.01;
burr-free on cross hole;
100% scratch-free assurance for sealing surface

Semiconductor production equipment parts

Industry
Semiconductor production equipment
Material
SUS316L
Lot
50 pcs.
Remarks
18*22*32; M/C processing,
flatness 0.005; parallelism 0.01;
φ0.4 (0 ~ +0.03) slot;
φ0.4 and diagonal hole is crossed;
burr-free on cross hole;
100% scratch-free assurance for valve seat
*Cut surface photo

Gas integration valve parts

Industry
Semiconductor production equipment
Material
SUS316L specified
Lot
180 pcs.
Remarks
15*28*21; NCL&M/C processing; with W-sealing (final superoll finish Ra0.08);
burr-free on cross hole;
100% scratch-free assurance for W sealing surface using microscope

Semiconductor production equipment parts

Industry
Semiconductor production equipment
Material
SUS316
Lot
60 pcs.
Remarks
φ79*21.8; NCL processing,
with deep groove of 4*19.3 wide;
groove diameter tolerance±0.0125 &
surface roughness Ra0.8
*Cut surface photo

Semiconductor production equipment parts

Industry
Semiconductor production equipment
Material
SUS316
Lot
100 pcs.
Remarks
φ25*21; NCL & M/C processing;
using special cutter for valve seat (surface roughness 3.2S);
cross hole; burr-free on cross hole;
100% scratch-free assurance for valve seat;
engrave around the circumference by machining

Impeller parts

Industry
Automobile
Material
Titanium alloy
Lot
80 pcs.
Remarks
φ52*28; NCL processing,
inner diameter φ5±0.004;
used special tool (surface roughness Ra 0.4);
run-out tolerance 0.004;
100% inner diameter inspection

Robotic hand & chuck parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
φ65*22; NCL & M/C processing;
flatness/parallelism/coaxiality all 0.01;
coolant used; scratch-free

Robotic hand & chuck parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
φ98*28; NCL&M/C processing;
flatness/parallelism/perpendicularity/coaxiality all 0.01;
symmetry 0.02 and width tolerance±0.005;
coolant used; scratch-free

Hanging parts

Industry
Other
Material
Titanium alloy
Lot
Prototype
Remarks
φ42*57; NCL processing;
φ8 internal penetration;
after VA proposal for weight reduction,
thinning & punching at 8 points;
smooth curved surface; scratch-free

Fluid device parts

Industry
Hydraulic system
Material
SCM435
Treatment
Quenching and tempering
Monthly output
100 pcs.
Remarks
φ113; thickness 1.75;
NCL processing;
tolerance φ110+0.01;
roundness 0.006

Robotic bearing parts

Industry
Industrial robot
Material
A2017-T4
Lot
100 pcs.
Remarks
φ55*2; NCL processing;
parallelism 0.01;
take care of distortion or strain because it is thin

Machine tool parts

Industry
Machine tool parts
Material
HMM45、BC6
Treatment
Monthly output
500 pcs.
Remarks
φ84; NCL&M/C processing;
parallelism 0.01;
strain amount on both end surfaces 0.03;
use a special jig

Pressing machine parts

Industry
Machine tool parts
Material
SCM415
Treatment
Carburizing and quenching
Mounthly output
150 pcs.
Remarks
φ36; NCL processing;
heat treatment; roundness 0.003;
coaxiality 0.01;
0.1 seat face at the tip

Pressing machine parts

Industry
Hydraulic system
Material
SCM435H
Treatment
Superoll
Monthly output
150 pcs.
Remarks
φ45; NCL&M/C processing;
roundness 0.003; coaxiality 0.003;
0.1 seat face at the inner diameter
(checked using stereoscopic microscope)

Sewing machine parts

Industry
Textile machinery
Material
S45C
Lot
Prototype
Remarks
7*40*68; M/C processing;
it is irregular shape,
so we used an original processing method
including chucking method;
take care of distortion or strain because it is thin

Free joint

Industry
Machine tool parts
Material
SCM440 and others
Lot
Several hundred pcs.
Remarks
Various sizes;
OEM including assembly;
materials procured at the Vietnam plant;
semi-automation of assembly

Semiconductor production equipment parts

Industry
Semiconductor production equipment
Material
SUS316L
Lot
30 pcs
Remarks
46*47*63; NCL&M/C processing;
groove depth 25.5; special cutter used at the valve seat (SR 3.2S);
lathe surface (u axis) required on the sealing surface;
burr-free on cross hole;
100% scratch-free assurance for valve seat & sealing surface

Printing machine parts

Industry
Printing machine parts
Material
SS400
Treatment
Hard chromium
Monthly output
20 pcs.
Remarks
φ85; NCL&M/C processing;
φ20js6 tolerance;
4.2 drill hole at 24 points,
3 drill hole at 6x24 points.
Drilled cross holes equally spaced along the circumference

Motor flange

Industry
Motor
Material
A5056-H112
Lot
Prototype
Remarks
φ136*62; NCL&M/C processing;
parallelism/perpendicularity 0.03;
inner diameter φ35±0.008(Ra1.6);
eccentricity was fixed by original jig we made

Wire feeder parts

Industry
Industrial robot
Material
A2017
Lot
50 pcs.
Remarks
36*116*137; M/C processing;
flatness/parallelism/coaxiality 0.03;
take care of distortion or strain because its complex shape requires many machining processes;
the medium lot production contributed to cost reduction

Solenoid valve manifold

Industry
Pneumatic system
Material
A6061
Lot
50 pcs.
Remarks
53*69*125; M/C processing;
groove depth 26; SR Rz1.6;
burr-free on cross hole;
100% scratch-free assurance for valve seat & sealing surface

Pressing machine parts

Industry
Hydraulic system
Material
Dense Bar E2
Treatment
Zinc phosphate coating
Monthly output
150 pcs.
Remarks
φ70×92; NC&M/C processing;
secure surface roughness of the inner diameter;
5-axis simultaneous machining

AT torque converter clutch parts

Industry
Automobile
Material
ADC12+SCM420H
Lot
Several thousand to several ten-thousand pcs.
Remarks
φ164*25; NCL processing/press fit/cleaning/balance check&adjustment/assembly;
roundness 0.013; coaxiality 0.01;
taper angle 0.006;
hardness HRC58-63 only for machining process (without grinding)

Robot parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
φ180*50; NCL&M/C processing;
can process anodized aluminium (partially masked);
hole diameter ±0.006;
hole pitch tolerance ±0.02;
simultaneous machining on the round table (original jig made)

Robot parts

Industry
Industrial robot
Material
A6061-T6
Lot
50 pcs.
Remarks
φ180*103; NCL&M/C processing;
can process anodized aluminium (partially masked);
hole diameter ±0.006; hole pitch tolerance ±0.02;
simultaneous machining on the round table (original jig made)

Other delivery results

Nakano Manufacturing's complex shape/high precision machining technologies have been adopted in a wide range of industries/fields.

Our precision machining/assembly technologies such as simultaneous multi-axis machining of complex shape parts, accurate scratch-free machining, cross hole machining, and seat surface machining developed for about 70 since its foundation have been adopted in a wide range of industries/fields.

Delivery record

  • Hydraulic/pneumatic system manufacturing industry
  • Semiconductor related system manufacturing industry
  • Automotive powertrain system manufacturing industry
  • Industrial robot manufacturing industry
  • Measuring instrument manufacturing industry
  • Control system manufacturing industry
  • Internal combustion engine manufacturing industry
  • Fluid machinery manufacturing industry
  • Energy-saving machine manufacturing industry
  • Marine machinery manufacturing industry
  • Agricultural machinery manufacturing industry
  • Machine tool related equipment
  • Printing machine manufacturing industry
  • Construction machinery manufacturing industry
  • Forming machine manufacturing industry
  • Industrial sewing machine manufacturing industry
  • Plant production industry
  • Energy industry
  • Textile machinery manufacturing industry
  • Motor manufacturing industry
  • Medical equipment manufacturing industry
  • Nuclear equipment manufacturing industry, etc.

Consultations and Inquiries

For consultations and inquiries regarding each parts production and technologies, please feel free to dial the following number.

Tel for consultations and inquiries:

+8172-981-0969

(opening hours: weekdays 9:00-17:00; closing days: Saturdays, Sundays, national holidays)